BLYTHEWOOD, S.C. — Volkswagen Group is determined to keep Scout Motors free and independent, but the upstart automaker is already discovering the benefits of the mothership's vast resources.
Scout's commitment to design, engineer and build a rugged electric SUV and work pickup tailored for America's off-road enthusiasts took a major step forward on Thursday when ground was broken on the $2 billion Scout Motors Production Center here.
The plant will eventually span 1,100 acres and have peak annual capacity of 200,000 vehicles. Scout has said it will eventually employ 4,000 workers at the factory.
Output is slated to begin in late 2026.
Scout's ties to the world's second-largest automaker have not been lost on the company's first employee, CEO Scott Keogh.
"As a pure play startup, if we wanted to put a plant together and go do the hirings and the ecosystem and logistics and everything else, we wouldn't be where we are at this stage," Keogh told a small group of journalists here.
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Scout Motors, forging ahead as EV growth slows, breaks ground on S.C. plant Scaling parts The benefits for Scout will trickle down to key procurement areas that will utilize Volkswagen Group's global supply chain and parts catalog, when possible.
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When looking at parts supply cost targets and hitting ramp-up schedules, Keogh said Scout is seeing terms that would be quite different if the brand was a startup without VW Group's backing.
"Where possible, we are bundling, bundling, bundling and this is huge," said Keogh, the former head of Volkswagen Group of America and Audi of America.
Zeroing in Keogh said Scout wants to "zero in on" its own design and engineering while aligning with Volkswagen Group for purchasing and production.
"This is what we spend a lot of our time doing: What are the things that we can take off the shelf that's smart and not reinvent the wheel and what are the things we can differentiate on and make a real difference," Keogh said.
JACK WALSWORTH One key area is battery procurement. With many consumers balking at higher prices for electric vehicles, the battery, already among the most expensive components, has become a new focus for cost containment at every automaker.
Scout hasn't identified a battery cell supplier but Keogh said the batteries used in one VW Group product, the VW ID4, won't work for the brand he leads.
Volkswagen Group's in-house battery subsidiary, PowerCo, is building its first North American battery cell plant in St. Thomas, Ontario, to establish a regional supply chain for EVs in Canada, the U.S. and Mexico.
Keogh said PowerCo "certainly offers opportunities and we'll announce when we're ready."
Scout plans to unveil an SUV and pickup in the third quarter.
‘Huge opportunity' The two Scout light trucks will ride on a new body-on-frame platform that executives insist is unique to the brand.
"This is not a twin, or a brother or a daughter, to any of the known platforms that we ever had in the group"" said Jan Spies, Scout's chief production officer. Spies was previously Volkswagen Group's head of planning and production technology.
Scout's independence will also flow to production and the factory floor.
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EMAIL ADDRESS Rather than using the same production equipment in other VW Group plants, Spies said Scout will deploy special tooling where necessary. “This is [a] disadvantage in terms of speed,” he said. “But … a huge opportunity to really deliver the cars. ... that [have] to be unique for that market.”
Christian Vollmer, a member of Volkswagen Group's extended executive committee for production and logistics, said Scout has been freed up to create and produce a truck and an SUV designed precisely for U.S. customers — from the drawing board to the factory floor.
"It starts as a standalone electric platform and goes all the way to the great design, which will be really 'Scout,' " Vollmer said at the groundbreaking ceremony, adding that customers will be delighted with the products.
"What fascinates me as a production guy is that with the new construction of the Scout manufacturing center, we are also creating a production [center] of the future — a role model for the entire group that sets new standards with many innovations," Vollmer said.
Spies said the plant will aim to build roughly 40 vehicles per hour with a certain level of flexibility.
"We do have the opportunity to build all the ideas that are, at the moment, in the sketchbook of our designers and marketing people," Spies said, without specifying details. "Whatever we want, we can do in that factory."
And if production glitches are encountered, Scout can still turn to Volkswagen Group for help, Spies said, while acknowledging Vollmer's support: "He's the one who lets us go, who gives us the freedom to really do what we want to do differently," he said.
‘The right thing for Scout' Scout is forging full speed ahead as growth in EV sales slows. Many automakers, including General Motors, Ford and Tesla, are dialing back on near-term output.
Roughly 40 percent of EV manufacturing capacity in the U.S. was utilized in 2023, AutoForecast Solutions Inc. estimates, and that number is expected to rise to about 46 percent this year. With new EV plants coming on line but not expected to be fully utilized for years, the rate of utilization should reach 60 percent by the end of the decade, said Sam Fiorani, vice president of global vehicle forecasting for AutoForecast Solutions. But getting above that will require quicker acceptance of EVs than is anticipated, he added.
While Volkswagen has a history of being the "people's car," the automaker's off-road-capable products have never fully connected with buyers outside of Europe, Fiorani said, posing a challenge in targeting, for one, the American Jeep brand.
"The hope is that Scout devotees will line up to purchase the SUVs reborn with a modern electric drivetrain," he said.
But how those devotees will purchase Scout's vehicles remains unclear. Keogh again declined to say how Scout plans to sell and service the pickup and SUV once production begins in late 2026.
"There's a lot of dynamics in the marketplace," Keogh said. "We want to do the right thing for Scout, the right thing for our customers."
Vw ha iniziato la costruzione per l’impianto in South Carolina per la produzione di 2 modelli Scout. Il pianale sarà specifico, in gran parte sviluppato da Magna, non avrà praticamente niente in comune con le piattaforme MEB e PPE. Ci saranno una suv elettrica e un pick up elettrico delle dimensioni del Ford F-150. Il rischio è enorme, il modello F-150 Lightning è andato malissimo, vedremo come andranno il Silverado elettrico e il RAM 1500 elettrico. I presupposti proprio non ci sono.
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